Custom 10oz Double Wall Paper Cups

If you are a coffee lover or own a coffee shop, you must know how much a cup of coffee holds significance in enhancing your product value. 10oz double wall paper cups are one of the common serving cups that allow you to serve a piping hot beverage to the customers.

The two protective layers of the cup keep the drink hot while preventing burning of consumers’ hands. Aside from being a practical solution, these cups hold significance in promoting your brand. The durability of the cups eliminates the need for sleeves and reflects quality as well as responsibility.

Custom double wall paper cups deliver warmth and convenience that impact the quality and standard of your brand in every sip. You can get these cups with a premium design and tell the customers why you are the best coffee brand in the USA.

What are 10oz Double Wall Paper Cups? 

A custom double wall paper cup is a disposable beverage container that is designed with two layers of cardboard. This dual layer gives better insulation and durability. The capacity of 10 ounces makes it suitable for serving hot drinks such as coffee and hot chocolate. The double wall of the cup gives extra insulation and provides additional protection from heat to your hands. This means that customers can enjoy a hot drink with comfort.

The Manufacturing Process Of Cups 

At our company, we make sure to select the best quality materials and manufacturing processes so that you get cups with impeccable quality. The manufacturing process of double-walled paper coffee cups involves several steps:

Paperboard Preparation

We use virgin paperboard material that is food-grade and easy to recycle. One side of the paper is coated with a thin layer of plastic or bio-plastic. This is done to make the material resistant to moisture so that the liquid does not cause sogginess or dissolving of fibers.

Printing And Cutting

The computer layer of 10 oz double-wall paper cups is printed with the logo and other design elements of your brand. Then the paper is cut into cup-shaped blanks. For the printing process, we have several methods, the common ones are:

• Offset printing
• Screen printing
• Digital printing
• Flexo

Forming The Inner Cup

The inner wall of 10-oz branded double-wall paper cups is given a cylindrical shape and is sealed along the side seam. After this, a circular paper board is attached using heat or ultrasonic sealing.

Adding The Outer Wall

When the base is attached to the cylindrical inner layer, a second layer of paperboard is wrapped around the cup. This leaves a small air pocket between the two layers of paper for additional insulation.

Finishing

The rim of the cup is curled to give it stretch and safety. In order to prevent leakage and to enhance the durability of the cups, they are coated with different coating options. Later on, the cups are stacked and packed for storage or distribution. Some of the coating options for custom printed cups that we have are as follows:

Non-Sustainable Coatings

Polyethylene is one of the common coatings used on double-wall hot cups. This coating gives a cost-effective barrier and is widely used due to its effectiveness. Nonetheless, the issue of recycling persists with the use of polyethylene coating.

Sustainable Coatings

We also have the option of sustainable coatings for double wall paper cups with a lid. These coatings are plant-based and are made from renewable resources such as corn starch. These coatings can be composed under specific conditions.

We also have the option of water-based immersions that create a liquid barrier without the use of plastics. This makes the recycling of custom-printed cups easy for recycling teams. Other than that, we also have a mineral coating that creates an excellent barrier. The coatings mainly include clay or polymeric resins.

Get A Quote Now

If you are looking for quality 10-oz customized double-wall paper cups, the Premium Custom Boxes is the top-notch choice for your brand. We have been manufacturing custom packaging and cups for several years and are fully equipped with quality resources. Call us now and book a free consultation.