Custom Flat Bottom Pouches

Starting From $0.55 Add to Cart
Our custom flat bottom pouches make your product stand out on the shelf among other brands. These pouches make the visibility of the brand easy as they stand on the shelf with their attractive designs. Customers can view their required products easily when they walk through the aisles of the store. If you have your product packaging in pouches with flat bottom, then you need not to worry about the display of your product. Premium Custom Boxes provides great quality stand-up pouches for displaying your products on the retail shelf in a unique way. Our designed flat bottom pouches are durable enough to be stacked on the shelf.

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Product packaging is evolving day by day with unique styles and shapes. Brands are keenly focused on bringing innovation to their packaging styles. Our custom flat bottom pouches are different from typical packaging like flat pouches. They do not have a bottom gusset, while flat bottom pouches can stand firmly with a bottom gusset. This feature makes them ideal for displaying the product on retail shelves. Customers can view their desired product easily while doing their grocery shopping.

Premium Custom Boxes provides high-quality custom flat pouches for food packaging in bulk. Our pouches are made of food-grade material with multiple layers of film. The unique designs make the pouches appealing to customers walking through the aisle. They are impressed by the beautiful packaging and select your brand among other competitors’ products. You can use them as custom coffee bags or custom biscotti mylar bags. Flat pouches are made for:

  • Coffee and tea
  • Dry food
  • Snacks
  • Pet food
  • Confectionery item

Structural strength of Flat Bottom Pouches 

Flat bottom pouches need to be durable enough to carry heavier weight while in a standing position. Their structural strength depends on the material as well as their bottom shapes. The bottom shapes keep them stable on display on the shelf.

Flat-Bottom Box Pouch

  • Standard 5-panel rectangle shape
  • with edge seal lines
  • Provides maximum volume and structural rigidity

Side-Gusseted Flat Bottom

  •  Folded side panels that expand on filling
  •  Have a neat and compact shape

Pinch-Bottom Design

  • A simple folded base structure
  • Retains the pouch upright
  • Box-like look for dry goods

Clear-Gusset or Solid Panel

  • Single or dual web materials
  • Transparent side gussets to showcase the product inside
  • Opaque for full light barriers

Unique Closure Styles of Flat Bottom Pouches

Custom resealable flat pouches ensure the protection of the product. The closure of flat pouches ensures the protection of the food. If the closure is not sturdy, then there would be a chance of leakage. To achieve the goal of your brand to give a comfortable user experience will fade. Customers will not buy the pouch again when they see that the closure is not reliable for sealing the pouch. They will face difficulty opening and closing it. So, a closure must be flexible and reliable.

Resealable Zippers and Sliders

  • Press-to-close tracks or plastic sliders
  • Allow multi-use products to stay fresh after opening

Tear Notches

  • Laser-perforated or V-cut edges
  • Quick and tool-free first openings

Degassing Valves

  • One-way valves
  • For coffee pouches
  • Used to release trapped gases like carbon dioxide

Spouts and Handles

  • Liquid-dispensing spouts
  • Die-cut finger or carry handles for heavy items

Durable Material of Flat Bottom Pouches

The material of flat bottom pouches must have structural strength to carry the weight of grains or food inside them. They are made of three layers of films that protect the outer and inner structure of the pouch. The material is also capable of giving excellent printing results.

Outer Layer of Flat Bottom Pouches

The outer layer material options are ideal for keeping the flat bottom pouches stable and sturdy. The outer film protects the pouch from direct heat or moisture. The exterior of the pouch gives a first impression with its amazing printing quality. The stand pouches come in the following outer layers:

Polyester (PET)

  • Offers high heat resistance
  • Stiff and has a smooth surface
  • Ideal surface for rotogravure or digital printing

Biaxially Oriented Polypropylene (BOPP)

  • Provides high clarity
  • Tensile strength
  • Crisp printability
  • Gloss or matte finishes

Kraft Paper

  • Made with a natural material
  • Gives a rustic look
  • Laminated with a barrier film inside

Middle Barrier Layer Flat Bottom Pouches

The second layer works as a barrier between the inner layer and the outer layer. It protects the food from environmental factors like UV rays and oxygen. It is an additional layer of protection to maintain the quality of the product inside. The materials used to make the middle layer include:

Aluminum Foil

  • Works as an absolute barrier
  • Protects from UV light and oxygen

Metallized PET

  • Cost-effective
  • Shiny metallic
  • Blocks light and gas

Inner Layer of Flat Bottom Pouches works as a sealant

The inner layer of a Mylar flat pouch must be food grade because it has direct contact with the food. It works as a sealant to protect the food. The materials which are used for making inner layers of flat-bottom pouches are:

Polyethylene

  • Food-grade material
  • Safe for direct food contact
  • Puncture resistant
  • Reliable heat-sealing

Mono-Material

  • Single-polymer structures
  • Designed for easier recyclability

Compostable Films

  • Plant-based materials
  • Materials like Kraft or PLA
  • Eco-friendly packaging

High-Resolution Printing to Enhance Pouch Visibility

Printing is a vital step in the process of making food pouches. Custom printed flat pouches make the product stand out from other competitors. The eye-catching images and vibrant colours make the brand name and logo memorable. Printing techniques depend on the material and quantity of the pouches.

Rotogravure

  • Good for High-volume and
  • Engraved metal cylinders transfer high-resolution images
  • Exceptional image depth and color accuracy

Flexographic 

  • For medium and large production runs
  • Uses flexible photopolymer plates for printing
  • Faster setup and cheaper plate costs than gravure

Flat Bottom Pouches as Brand Representatives

Standing on aisle shelves, flat bottom pouches are not simply food packaging. They are also not like stand up pouches lying on the shelves. But custom flat pouches with a logo represent your brand, with unique finishes on them. They give the pouches a premium look with prominent brand elements. Multiple finishes that are applied to flat-bottom pouches are:

Finishes  Pouch Look 
Matte Finish Gives an organic and soft look
Gloss Finishes Provides high-contrast vibrancy
Spot UV  Adds selective glossy highlights
Soft-Touch A velvety tactile feel
Metallization Metallic inks to catch light on logos or edges

Why Premium Custom Boxes? 

Premium Custom Boxes makes the best-quality flat bottom pouches wholesale for food brands in the USA. Our customers trust us for the durability of flat pouches and admit that the sales of these pouches are higher than those of flat pouches. We provide pouches with amazing designs and attractive colours.

Call Us!

Call us to get flat pouches in bulk at competitive discounts. Our team will assist you in finalizing the template of your pouch. Contact Premium Custom Boxes whether you have small orders or large quantities.

Do they stand firm when the food is half used?

Yes, they remain in a stable position because the bottom is rectangular and the pouch has side gussets. With the support of these features, it does not trip over.

How much space do they cover on a shelf? 

It takes less space due to its structure. The structural details of a five-panel flat-bottom pouch are:

  • Front and back
  • Two side gussets
  • Bottom base

How long do they keep products fresh?
The products remain fresh for a longer period because of the three-layer films of flat pouches. The resealable closure feature also keeps the product fresh.

Are a flat pouch and a flat-bottom pouch similar? 

No, flat pouches and flat-bottom pouches are different because of their structural features. Flat pouches have just two side seals and do not have a bottom. On the other hand, flat-bottom pouches have a strong base with two side gussets.

Artwork Preparation Guide

Preparing artwork for various purposes, whether it's for print, digital media, or other applications, requires attention to detail and adherence to specific guidelines. Here is a general artwork preparation guide that you can follow:

Cutting Line (Red Lines):

Indicates the cut at its final size.Important artwork and text should be placed at least 0.125 inches inside of the cutting line.

Bleed Area (Blue Lines)

Indicates where the bleed line is located. Any artwork which goes to the cutting line should be extended to the bleed line to get a seamless print.

Safe Area (Green Lines):

Indicates where artwork and text should safely be placed inside. As a industry standard, all artwork should at least be placed 0.125 inches away from the cutting lines unless your design in intentional.

Perforation Lines (Red Lines)

Perforation line refers to paper that is punched with very small holes to allow the paper to be torn and folded easily.

Creasing Line (Black Lines)

Indicated where the product is to be folded.

01

Choose Your Box

Start by browsing our extensive range of box styles and designs. Whether you're in the market for something simple and classic or intricate and bespoke, we've got a multitude of options to suit your needs.

02

Customize the Design

Once you've chosen a box style, it's time to make it uniquely yours. Upload your design or collaborate with our in-house design team to craft a packaging solution that resonates with your brand's aesthetic and vision.

03

Select Materials and Finishes

Our platform allows you to pick from a variety of materials, be it eco-friendly options, premium finishes, or durable structures. Enhance the tactile experience with finishes like matte, gloss, embossing, or specialty textures.

04

Review and Approve

Before we move to production, we'll send you a digital proof or a physical sample upon request. This ensures you're 100% satisfied with the design and materials chosen. Review, make any necessary changes, and give us the green light when you're ready.

05

Production Begins

Once you've approved the design, our team gets to work. With state-of-the-art machinery and a dedicated workforce, we ensure that each box is crafted to perfection, adhering to the highest quality standards.

06

Shipment and Delivery

With our efficient logistics network, we guarantee timely deliveries. As your boxes are packed and prepared for shipment, we'll provide tracking details to keep you informed every step of the way. Sit back and wait for your premium packaging to arrive at your doorstep.

Cardboard

Corrugated

Kraft

Rigid

Anti Scratch Lamination

Aqueous Coating

Lamination

Silk Lamination Cards

Soft Touch Coating

Spot UV

Gloss Lamination

Gloss Varnish

Matt Lamination

Matt Varnish

Debossing

Embossing

Foil stamping

Window Patching

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