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Custom 20oz Paper Coffee Cups
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The coffee culture has led to a surge in coffee houses and roastery reserve brands. On the one hand, this has given people several choices in flavor and texture. But on the other side, it has led to fierce competition between brands. One thing that can help your brand stand out is the use of 20-oz paper coffee cups. These large serving sizes of cups will provide distinct branding opportunities and allow you to gain the attention of maximum customers.
In addition to the large serving sizes, these cups give you an edge over other brands due to their sustainable nature. The quality of the material and the uniqueness of the artwork make these cups a one-stop solution for your brand. The durability of custom hot paper coffee cups allows easy serving of hot drinks without burning the hands of the customers due to the thickened material.
Base Material Used For Coffee Custom Hot Paper Coffee Cups
Custom-printed coffee cups are manufactured with food-grade paperboard. This material is specifically manufactured for serving liquids. Either virgin wood or recycled fibre is used to produce this material for maximum strength and hygiene, and to reduce the environmental impact.
The material for custom disposable coffee cups with lids is calendared to give it a smooth and non-porous surface. This process gives the right balance of stiffness and folding strength. This is required to fold the material into a cup shape without tearing and to ensure that the cup can hold hot beverages without collapsing.
Grammage
20 oz custom disposable coffee cups are large and need a high paper grammage. A gramm is the weight of the paper in square meters, typically ranging between 300 and 350 GSM. This high grammage gives:
- Structural integrity of the cups so that they can withstand the pressure of nearly 600 ml of liquid.
- The high grade gives resistance to deformation when hot beverages are filled in the cups.
A paper material with a lower GSM is used in the manufacturing of small serving-size cups, such as 6 or 8oz paper coffee cups. On the other hand, a high GSM gives high density and resistance to leakage and collapsing under weight.
Structural Design
The structural design of 20 oz custom paper coffee cups is selected while keeping in mind the large serving size of the liquid, i.e., 590 ml. There are three variations of cups:
Single Wall
These cups are of standard design and have a single wall paperboard layer. 20-oz single-wall paper cups are economical but need a sleeve for hot drinks so that the customer’s hand will remain protected.
Double Wall
Double-wall paper cups have two layers of paperboard that give high durability and an insulating air gap. This durability eliminates the need for sleeves as the outer surface of the cups remains at normal temperature.
Ripple Wall
In ripple wall custom coffee cups, the outer layer is manufactured with a corrugated material. This material enhances the grip and provides extra insulation to the hot beverage.
Rim Curling
The rip of the cups undergoes precise curling during the forming process. The rolled edge of the rim gives strength and prevents the spillage of the beverage. In addition to this, it also ensures lid security and makes drinking more comfortable.
Base Disc
In 20-oz custom coffee cups for business, the pressure of the liquid is high. That is why an extra-thick bottom disc of 0.23 to 0.25 mm is required. This base disk is tightly sealed using heat and pressure to ensure rigidity and leak-proof performance.
The Approximate Dimensions Of A 20 Oz Cup
- Height: 160–170 mm
- Top Diameter: 88–90 mm (standard for 20oz lids)
- Bottom Diameter: 58–60 mm
We carefully design each and every aspect of the cup to maintain stackability and lid compatibility.
Printing And Branding
Printing and branding go hand in hand. Your custom-printed coffee cups are a marketing tool of your company and have the ability to grab the attention of customers. A professional designs and a thematic artwork holds a lot of significance in the retail market in creating a strong identity. Some of the options are:
- Flexographic Printing: This is an economical method that is ideal for bulk orders. It supports 6 to 8 colours and is perfect for repeated patterns and brand logos.
- Offset Printing: Offset printing gives high-resolution designs and is a perfect option for detailed braiding and photographic quality.
- Digital Printing: Digital printing is best for short runs and personalisations. You can also select it for limited-edition cups.
Coating
Your branded coffee cups need coatings to become resistant to liquids. This resistance is provided by coatings. The inner layer of the material is coated because it is in direct contact with the liquid. Our cup coatings are as follows:
Polylactic Acid
This is a compostable coating and is made with a bio-based polymer obtained from corn starch or sugarcane. It provides excellent resistance to moisture and heat while keeping the cups safe for hot drinks and the environment.
Aqueous Dispersion Coating
Aqueous coating is a water-based coating that forms a micro-thin protective layer on the paper. It is recyclable and repulses the liquid. Aqueous dispersion coating is sustainable and an excellent alternative to PLA coating.
Double-Side Coating
In certain cases, coating is applied on both sides of the cups to make them resistant to condensation and to enhance the structural strength. In iced beverages, a double-sided coating holds significance where external moisture is a challenge.
Get Your Order Now!
Custom 20-oz paper cups are your one-stop solution for big serving sizes of your beverages. These cups are made with quality material and customized to the specific needs of your brand. Contact Premium Custom Boxes and enjoy the most affordable packaging experience.
Q: Is it possible to get a consultation with your team about the designs?
Yes, you can book a free consultation with our company’s designers. Whether you want modifications in your existing designs or you need an entirely new design, our team will be here for your assistance.
Q: Do you give free shipping in all the states of the USA?
Yes, we give free shipping in all the states of the USA. You do not have to pay for the shipping regardless of the state.
Q: I need a small order for an event. How much can I order at one time?
We have a very low MOQ. You can order a minimum of 1000 boxes in one go.
Artwork Preparation Guide
Preparing artwork for various purposes, whether it's for print, digital media, or other applications, requires attention to detail and adherence to specific guidelines. Here is a general artwork preparation guide that you can follow:


Cutting Line (Red Lines):
Indicates the cut at its final size.Important artwork and text should be placed at least 0.125 inches inside of the cutting line.

Bleed Area (Blue Lines)
Indicates where the bleed line is located. Any artwork which goes to the cutting line should be extended to the bleed line to get a seamless print.

Safe Area (Green Lines):
Indicates where artwork and text should safely be placed inside. As a industry standard, all artwork should at least be placed 0.125 inches away from the cutting lines unless your design in intentional.

Perforation Lines (Red Lines)
Perforation line refers to paper that is punched with very small holes to allow the paper to be torn and folded easily.

Creasing Line (Black Lines)
Indicated where the product is to be folded.
01
Choose Your Box
Start by browsing our extensive range of box styles and designs. Whether you're in the market for something simple and classic or intricate and bespoke, we've got a multitude of options to suit your needs.
02
Customize the Design
Once you've chosen a box style, it's time to make it uniquely yours. Upload your design or collaborate with our in-house design team to craft a packaging solution that resonates with your brand's aesthetic and vision.
03
Select Materials and Finishes
Our platform allows you to pick from a variety of materials, be it eco-friendly options, premium finishes, or durable structures. Enhance the tactile experience with finishes like matte, gloss, embossing, or specialty textures.
04
Review and Approve
Before we move to production, we'll send you a digital proof or a physical sample upon request. This ensures you're 100% satisfied with the design and materials chosen. Review, make any necessary changes, and give us the green light when you're ready.
05
Production Begins
Once you've approved the design, our team gets to work. With state-of-the-art machinery and a dedicated workforce, we ensure that each box is crafted to perfection, adhering to the highest quality standards.
06
Shipment and Delivery
With our efficient logistics network, we guarantee timely deliveries. As your boxes are packed and prepared for shipment, we'll provide tracking details to keep you informed every step of the way. Sit back and wait for your premium packaging to arrive at your doorstep.

Cardboard

Corrugated

Kraft

Rigid

Anti Scratch Lamination

Aqueous Coating

Lamination

Silk Lamination Cards

Soft Touch Coating

Spot UV

Gloss Lamination

Gloss Varnish

Matt Lamination

Matt Varnish

Debossing

Embossing

Foil stamping

Window Patching
Contact Our Customer Care Service
Are you looking forward to investing in our brand but have several concerns? Do you have ambiguity about our custom box services? If yes then you can contact our customer care representative and get all your queries answered in less than a day. Our diligent team is available for your service all around the clock. You can simply fill in the form on the website, email us on the provided email, or you can directly call us at the given number.
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