Custom Rigid Mailers
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Rigid Mailers are important for the secure shipping of documents without causing any damage or wrinkles to the products. They can also be used for the shipping of many other small and delicate products. But, for a business owner, these rigid mailers are very important for their brand image and building loyal customers.
We at PCB, offer a diverse range of packaging services for customized rigid mailers. Our standard packaging material promises durability and sustainable features. Moreover, we have a deep knowledge of customization for design styles and the latest industry trends.
So, if you are a business owner looking for ways and means to elevate your shipping game or an entrepreneur looking for innovative packaging solutions, we are here to provide you with the best possibilities for your brand.
Let’s dig into the details of the packaging ideas for rigid mailers and how they can help you promote your product alongside brand promotion.
What are Rigid Mailers?
Rigid Mailers are envelopes particularly used for shipping items that need extra protection. They prevent documents, photos, artworks, or other small products from crushing, bending, or getting damaged by environmental factors like moisture. Furthermore, these white rigid mailers are available in various thicknesses and sizes to accommodate various products.
Types Of Mailers
Some of the common types of rigid mailers that can be used according to the brand and product include.
- Easy-Fold Mailers
- Indestructo Mailers
- Literature Mailers
- Bubble Mailers
- Padded Mailers
- Eco-friendly Mailer Bags
Beyond Shipment – Benefits of Rigid Mailers
While rigid mailers play a crucial role in safe transit, they offer several other amazing benefits as well.
1. Enhanced Protection
These shipping envelopes provide enhanced protection for the products from the damages that occur during shipping. Our sturdy material safeguards the envelopes from crushing, folding, tearing, and wrinkling. You can use 4×6 rigid mailers for small pictures, business cards, and gift cards to prevent any folding and tearing.
2. Professional Presentation
Rigid envelopes offer a clean and polished look that makes your brand well-presentable. You can also get customized envelopes to showcase your brand logo or a message for a personalized touch.
3. Low Delivery Costs
These envelopes are made up of eco-friendly materials that make them light in weight. Thus, reducing the shipping costs even for bulk orders the delivery costs will be little. We provide additional discounts for rigid mailers wholesale to our customers and help them with cost-effective ideas for their packaging.
4. Moisture Resistant
Rigid mailers are made up of premium materials that protect them from moisture, rain, or spills during transportation and storage.
Premium Material for Rigid Mailers
Quality materials play an important role in making the overall packaging more durable. We provide a wide variety of materials for eco-friendly rigid mailers according to your budget. They are made up of cardboard and kraft paperboard. Cardboard Board Material is earth-friendly and can be recycled. Moreover, this can be used in various thicknesses and sizes. Our material is FSC-certified. For cardboard, the thicknesses can be measured in GSM and PT. GSM is used to measure the thickness and weight of different papers.
This material has three layers, one corrugated and two flat layers. The outer and inner layers are made of plain cardboard while the middle layer is made of fluted paper. The thicknesses for the outer and inner layers of cardboard are as follows:
- 115/125 GSM
- 140/150 GSM
- 185/200 GSM
- 300 GSM
Kraft Rigid mailers are made of durable paperboard and also offer excellent protection during shipping processes. These mailers often come in a self-closing strip for secure closure of the envelopes. They can be recycled and are preferred by environment conscious people.
Moreover, rigid mailers are available in a variety of sizes depending on the product. For instance, 12×15 rigid mailers are used for larger items.
Brand Beyond the Box – Customize Your Rigid Mailers for Impact
We offer various customization options for White and Black Rigid mailers. Our wide array of services can help your brand outshine the market and also catch customer’s attention. Our customization options include the following.
1. Advanced Printings
We provide distinct printing options that can be used for rigid mailers. You can get your logos printed on rigid envelopes. We also provide full-color printing or single-color printing that makes the envelope catchy. Our printing techniques for custom printed rigid mailers include.
- Offset Printings
- Digital Printing
- Screen Printing
- Flexography
2. Coating and Add Ons
To make the rigid envelopes appealing we offer unique finishes and alluring add-ons to let them jump out and grab customer’s glances. Our distinctive picks for your rigid mailers are.
- Gloss Lamination
- Matt Lamination
- Hot Foil
- Hot Foil Embossing
- Spot UV
- Window cut-outs
- Embossing
- Debossing
- Magnetic Closing
- Branded Stickers or labels
Tips for Choosing the Right Rigid Mailer
- Make sure your product is of the right size and weight. You should always choose a rigid mailer that is slightly larger than your product to provide adequate cushioning. Such as 6 x 8 rigid mailers that are perfect for small photos, gift cards, and invitations.
- Think about the level of protection you need. In the case of very fragile items, a thicker, more robust mailer is necessary.
- Always consider the impact of the presentation. You can make a good first impression on your customers with a well-designed rigid mailer.
What Distinguishes PCB?
PremiumCustomBoxes is the right choice for all the well-recognized brands due to its experienced and professional staff. Moreover, we have been manufacturing packaging boxes for over a decade. We have a detailed knowledge of the current trends in the industry about custom rigid mailers. Our expert design team also provides design assistance to the customers and helps them to stand above the competitors. Our services include.
- 24/7 availability
- Free delivery
- Free design assistance
- Fast Turnaround Times
Order Now!
Get ready to make your envelopes one of the best among competitors. Contact us at PCB and provide us with your requirements for rigid mailers and get your orders in no time.
Artwork Preparation Guide
Preparing artwork for various purposes, whether it's for print, digital media, or other applications, requires attention to detail and adherence to specific guidelines. Here is a general artwork preparation guide that you can follow:


Cutting Line (Red Lines):
Indicates the cut at its final size.Important artwork and text should be placed at least 0.125 inches inside of the cutting line.

Bleed Area (Blue Lines)
Indicates where the bleed line is located. Any artwork which goes to the cutting line should be extended to the bleed line to get a seamless print.

Safe Area (Green Lines):
Indicates where artwork and text should safely be placed inside. As a industry standard, all artwork should at least be placed 0.125 inches away from the cutting lines unless your design in intentional.

Perforation Lines (Red Lines)
Perforation line refers to paper that is punched with very small holes to allow the paper to be torn and folded easily.

Creasing Line (Black Lines)
Indicated where the product is to be folded.
01
Choose Your Box
Start by browsing our extensive range of box styles and designs. Whether you're in the market for something simple and classic or intricate and bespoke, we've got a multitude of options to suit your needs.
02
Customize the Design
Once you've chosen a box style, it's time to make it uniquely yours. Upload your design or collaborate with our in-house design team to craft a packaging solution that resonates with your brand's aesthetic and vision.
03
Select Materials and Finishes
Our platform allows you to pick from a variety of materials, be it eco-friendly options, premium finishes, or durable structures. Enhance the tactile experience with finishes like matte, gloss, embossing, or specialty textures.
04
Review and Approve
Before we move to production, we'll send you a digital proof or a physical sample upon request. This ensures you're 100% satisfied with the design and materials chosen. Review, make any necessary changes, and give us the green light when you're ready.
05
Production Begins
Once you've approved the design, our team gets to work. With state-of-the-art machinery and a dedicated workforce, we ensure that each box is crafted to perfection, adhering to the highest quality standards.
06
Shipment and Delivery
With our efficient logistics network, we guarantee timely deliveries. As your boxes are packed and prepared for shipment, we'll provide tracking details to keep you informed every step of the way. Sit back and wait for your premium packaging to arrive at your doorstep.

Cardboard

Corrugated

Kraft

Rigid

Anti Scratch Lamination

Aqueous Coating

Lamination

Silk Lamination Cards

Soft Touch Coating

Spot UV

Gloss Lamination

Gloss Varnish

Matt Lamination

Matt Varnish

Debossing

Embossing

Foil stamping

Window Patching
Related Products
Contact Our Customer Care Service
Are you looking forward to investing in our brand but have several concerns? Do you have ambiguity about our custom box services? If yes then you can contact our customer care representative and get all your queries answered in less than a day. Our diligent team is available for your service all around the clock. You can simply fill in the form on the website, email us on the provided email, or you can directly call us at the given number.
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